CARA 2.0 – “I Built a Better Robot Dog”

(aaedmusa.com)

294 points | by hakonjdjohnsen 2 days ago

12 comments

  • Animats 7 hours ago

    3 DOF per leg, so it needs 12 motors and controllers. Getting that under $1000 is nice.

    Here's the US$18 motor: [1] Those things are getting really cheap. He did have to rewind it, though, for more turns with thinner wire. The manufacturer mentions that you can order with "custom Kv", which means you might be able to get a different winding from the factory if you order a reasonable quantity. Especially if you tell them that makes them "robot motors".

    Motor overheating might be a problem. The dog, just standing, has its motors stalled under load, converting power to heat. Drones don't do that. Temperature feedback would help if this thing has to operate for extended periods. Remember yesterday's article on humanoid robots and their cooling problems.

    The motor controller is nice too, and cheap at $49. Needed fixes to the firmware, but that's not surprising at the price. High performance motor controllers used to cost about $1000.

    Repurposed drone technology has done wonders for legged robots. We're not quite at the point where limb drive hardware is off the shelf, but it's way better than it used to be.

    [1] https://www.xntyi.com/tyi-5008-kv335/kv400-high-speed-brushl...

    • JKCalhoun 1 hour ago

      "Temperature feedback would help if this thing has to operate for extended periods."

      Rather than thermistors all over the place, perhaps an onboard program could calculate motor temperature by integrating current sent to each over time—assumed some degree of cooling (and perhaps here a single temperature sensor might measure ambient temperature of the environment… or could just assume "indoor temperature").

      • fennecfoxy 32 minutes ago

        I would rather just have temperature sensors over the place. More reliable.

      • Tade0 1 hour ago

        > Motor overheating might be a problem. The dog, just standing, has its motors stalled under load, converting power to heat.

        The Nao robot[0] had this exact problem and of course no way to fail gracefully. I recall checking its basic functions with my lab partner in college. I looked away for a moment and that was when it went down hard. Me and the other guy locked eyes in an "oh fuck" moment, as the robot was expensive and our thesis supervisor went through quite a lot of paperwork to have it funded. Fortunately it was intact and none of us mentioned this incident to anyone.

        [0] https://en.wikipedia.org/wiki/Nao_(robot)

        • regularfry 3 hours ago

          It doesn't have to stall to stand still. Or squat, at least. With that leg layout it can safely rest against its backstops when the motors switch off. The drive motors, anyway. The hip motors probably still need to hold vertical balance, but that's intermittent, not a stall load.

          • barrenko 7 hours ago

            Could I pursuade you to expand on "Repurposed drone technology has done wonders for legged robots." ? Thanks!

            • cyanf 5 hours ago

              For legged, you want high torque and backdriveability (for shock absorption).

              Agricultural drone motors like the eaglepower 8308 are ideal.

              They’re cost effective, (~$80 from aliexpress) & you can pair them with a 3d printed cycloidal drive to fulfill both requirements.

              Industry actuators are an order of magnitude more expensive than this.

              Extra: If you go down this path, you’ll need a driver. The Xdrive is frequently recommended, but there’s a clone that’s significantly cheaper: https://makerbase3d.com/product/makerbase-xdrive-mini-high-p...

              • lastdong 4 hours ago

                This is pretty cool, thanks for sharing. I wish there was a (mostly) 3d printable Cara mini, but I’ll start with Cara.

                • regularfry 4 hours ago

                  The layout is doable with hobby servos, but you'd need to patch in current sensing for that bit of the feedback. It's not terribly difficult conceptually but it's an extra complication that most servo power distribution boards don't give you.

                  You can also strap a capstan to the servo axle, if that's your thing. I've prototyped that myself in the past. You can go surprisingly far with an FDM printer, an SG90, and some dyneema bowstring. One thing I haven't tried is modding one for continuout rotation to get around the way the capstan drive limits the output angle you can achieve - I was happy reducing from ~180deg to ~45deg for what I was doing - but that's relatively well-trodden ground. Might pull that project out of the storage box it's languishing in at some point.

                • cyanf 5 hours ago
                  • JKCalhoun 1 hour ago

                    "The 90KV version is what you want."

                    You mean the "KV90 color" of course, ha ha.

                    That we live in an age where "agricultural drone" is even a word pairing…

                • franciscop 5 hours ago

                  Look at the original video/article, they used drone motors for the robot dog, by reusing the rotor/stator and rewinding the coils manually.

                • rmast 7 hours ago

                  If you read the epilogue, they weren't able to achieve the under $1000 price goal. Total cost ended up being around $1,450. Pretty good price reduction compared to CARA 1.0 though.

                  Hypothetically if I were to want a quadrupedal robot to experiment with it's not an impulse buy/build, but getting closer to that point... whereas $3000+ is a hard pass (e.g. Apple Vision Pro territory).

                  • regularfry 3 hours ago

                    It's $1450 if you discount the construction time, as ever. Which ordinarily wouldn't be worth commenting on, but in this case it means rewinding 12 motors which just sounds like an exercise in tedium and hand pain.

                    • 15155 3 hours ago

                      Only because they didn't know how to ask the vendor to do it for them.

                      I guarantee this vendor would be delighted to make them to spec at a 1ku volume, max. Rewinding isn't even a meaningful SKU distinction or line retool, it's a configuration parameter.

                      At 12 motors per product, it's easy to hit MOQ.

                      • drzaiusx11 2 hours ago

                        There are inventor programs that'll literally ship you to Shenzhen to build connections to manufacturing sites and even provide you with a liaison, etc. I only know this because I was once in a program that did exactly this.

                        • dezgeg 3 hours ago

                          Reminder that this was a student project.

                  • KaiserPro 6 hours ago

                    I love Aaed. Not only are the youtube video excellently produced and well researched, the website is a mine of information.

                    This is spectacular as a reference, which youtube isn't

                    • tantalor 30 minutes ago

                      Rewinding the motors manually to increase torque is cheating if you can't scale that up and keep the cost down.

                      And, if you can scale that up, then why even mention it? It's not relevant.

                      • fennecfoxy 21 minutes ago

                        Yeah agree. Having to rewind the motors just adds yet another task to the list for someone trying to build this thing.

                        Also BLDC based motors in bots seem to be popular now, used to be steppers and harmonic drives from what I remember reading.

                        Idk why electrostatic actuators aren't getting more popular like HASEL and a few papers on ones using fiber pumps come out recently. I suppose the danger that the high voltages present hmmm.

                        But surely we can replicate muscle fiber actions magnetically, just need some sort of crazy micro manufacturing process to make the magnets.

                      • pbmonster 7 hours ago

                        The jumps are pretty impressive, this thing has some power. I'd be very curious how fast you could get this dog with some reinforcement learning for a proper transverse gallop gait - and if it converges towards a gallop naturally, or if it discovers some other fast gait patterns during learning.

                        Depending on the max speed of the motors/legs, giving it longer foot pads might be necessary for a good gallop. Intuitively, it looks a bit... "low gear" in the videos.

                        • dyauspitr 20 minutes ago

                          All I can think of is slippage and the lack of precision though I know I’m wrong because he spends a significant part of a previous video explaining why it isn’t an issue.

                          • 3form 5 hours ago

                            People are all discussing the technical aspects of the device, which is great and all, but forgetting the one aspect I am in awe of: how googly eyes once again make everything 300% better.

                          • npodbielski 7 hours ago

                            Seeing stuff like this, I am wondering why the hell I am doing software. This is much cooler than CRUD for DB data nth time.

                            • jitler 24 minutes ago

                              I often wondered this myself, but I realized the answer is just there’s not actually that much cooler stuff.

                              The jobs exist, but they’re few and far between and often have heft credential requirements and tend to be focused in Asia (China, Taiwan, India).

                              • fennecfoxy 27 minutes ago

                                There's the mech/EE equivalent of crud, too.

                                Plus the demand is higher for software than it is for hardware most of the time. Pretty hard to find jobs in robotics compared to all the various kinds of software.

                                • layer8 19 minutes ago

                                  You could do non-CRUD software instead.

                                  • voidUpdate 5 hours ago

                                    Hardware can be quite expensive and time-consuming, instead of just writing code (free) and running a command to deploy (quick) you have to get hold of good motors (expensive) and design and manufacture parts (slow)

                                    • npodbielski 5 hours ago

                                      You do not have to convince me! I already love it!

                                    • igleria 6 hours ago

                                      Same. I do have an excuse due to lack of space in my apartment, but once we move...

                                      • JKCalhoun 1 hour ago

                                        If you have any spare time…

                                      • abelsm 5 hours ago

                                        Awesome video. It's interesting, informative, and entertaining.

                                        Founders I talk to that are doing hardware, broadly speaking, say it's a competitive advantage as it's not as crowded. Content like Aaed's will hopefully nudge more people into it.

                                      • RoxiHaidi 7 hours ago

                                        That's impressive! good job

                                        • Springtime 7 hours ago

                                          I like the wide layout of the site but just on a readability front on a widescreen monitor after the opening more narrow paragraphs it changes to full width text layout and those could benefit from a `columns: 2` in CSS to split them since reading long width paragraphs is a bit difficult.

                                          • tamimio 2 hours ago

                                            Qugv looks cool and futuristic and has that wow factor, great in expos and milking investors’ money, but practically speaking? They are useless, they have the bad mobility of UGV (compared to UAV), and the bad endurance of UAV (compared to UGV), so they are the mix of worst of both worlds. There’s also other technical issues but yeah, only good for marketing, no matter how they try to push them in defense or whatever, they never materialize.

                                            • crimsoneer 5 hours ago

                                              As a man who always desperately wanted a Sony AIBO (and is now only put off by the bonkers $300 a year AI subscription), I am unduly excited.